Husk Fired Packaged Boiler Manufacturer in India
The industries that produce agricultural waste can make a substantial saving on fuel expenditure when biomass is used as a fuel source. Shanti Boilers produces Husk Fired Packaged Boilers, which use biomass fuel like rice husk, groundnut shells, coconut shells, and many more in order to generate good quality steam.
Shanti Boilers produces Shanti Agro Flame Boiler (Agro Flame Series), which is designed for agro-based industries requiring economic and energy-efficient solutions for steam generation. The fully automatic design, robust packaged structure, and modern fuel feed system make this boiler highly dependable.
With engineering experience and quality manufacturing capabilities, Shanti Boilers offers customized Husk Fired Steam Boiler solutions for industries to save on operational costs, improve fuel efficiency, and ensure uninterrupted production.
What is a Husk Fired Packaged Boiler?
The Husk Fired Packaged Boiler is a steam boiler that burns biomass like rice husk, groundnut shells, coconut shells, and other biomass materials of similar densities.
As opposed to traditional boilers, the combustion system in the husk fired packaged boilers is optimized for the burning of biomass, hence ensuring complete combustion of fuel, better heat transfer, and efficient production of steam. Their small packaged size makes their installation easier while giving reliable performance.
Designed for Efficient Biomass Combustion
The Shanti Agro Flame Boiler is manufactured as a three-pass, multi-tubular, wet-back packaged steam boiler designed to maximize thermal efficiency while ensuring reliable and continuous steam generation.
The advanced pneumatic fuel conveying and automatic firing system delivers biomass uniformly into the furnace, ensuring complete combustion and optimal heat utilization. Depending on customer requirements, the boiler is available with both top-feed and front-feed arrangements, along with internal or external combustion chamber configurations.
The fully automatic operation extends from fuel feeding to ash removal through an integrated dust collection system, reducing manual intervention and improving operational efficiency.
Built with high-grade components and precision engineering, this boiler serves as an ideal solution for agro-processing and biomass-reliant industries aiming for sustainable and economical performance.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Name | Shanti Agro Flame Boiler |
| Model Series | Agro Flame Series |
| Boiler Type | Three Pass, Multi-Tubular, Wet Back Packaged Boiler |
| Evaporation Capacity | 300 kg/hr to 6,000 kg/hr |
| Working Pressure | 7 kg/cm², 10.54 kg/cm² to 17.5 kg/cm² |
| Firing Mode | Fully Automatic |
| Fuel Feeding | Pneumatic Automatic Feeding |
| Combustion Chamber | Internal & External Options |
| Feeding Arrangement | Top Feed & Front Feed |
Compatible Fuels
Shanti Husk Fired Packaged Boilers are specially designed to efficiently burn lightweight agricultural biomass fuels, including:
- Paddy Husk (Rice Husk)
- Groundnut Shells
- Pulverized Coconut Shells
- Coconut Husk
- Agricultural Biomass
- Other Light Agro Waste Fuels
The ability to utilize process waste as fuel enables industries to reduce fuel expenses while promoting sustainable energy utilization.
Key Features of Shanti Husk Fired Packaged Boilers
Specially Designed for Agro Waste Fuels
The combustion system is optimized for low-density biomass fuels, ensuring stable combustion and high fuel efficiency.
Fully Automatic Operation
Complete boiler operation is automated, minimizing manual intervention and ensuring uninterrupted steam generation.
Packaged Skid-Mounted Design
Compact construction reduces installation time, minimizes civil work, and enables faster commissioning.
Pneumatic Fuel Feeding System
Advanced pneumatic conveying ensures controlled and uniform fuel feeding for maximum efficiency.
Higher Steam Space
Designed for larger steam space, producing dry, high-quality steam that protects downstream equipment.
Optimized Three-Pass Heat Transfer
Engineered tube arrangement maximizes heat recovery, resulting in higher thermal efficiency.
Tube Protection Caps
Protective caps enhance boiler tube life by reducing wear from combustion gases and fuel particles.
Digital Fuel Feeder
Allows accurate control of biomass supply, improving combustion stability and operational efficiency.
Easy Maintenance
Convenient access for cleaning and inspection reduces downtime and maintenance costs.
Balanced Draft Design
Optimized airflow ensures complete combustion and stable flame characteristics.
Durable Components
Premium-quality valves and fittings provide long service life and reliable operation.
How Does a Husk Fired Packaged Boiler Work?
The boiler converts agricultural biomass into thermal energy through a controlled combustion process.
Biomass fuel is automatically conveyed to the combustion chamber.
The pneumatic feeding system distributes fuel uniformly.
Controlled combustion generates high-temperature flue gases.
Heat transfers efficiently through the three-pass boiler design.
Water absorbs heat and converts into steam.
Dry steam is delivered continuously to industrial processes.
Ash is automatically removed through the dust collection system.
This automated process ensures efficient combustion, lower fuel wastage, and dependable steam production.
Benefits of Choosing a Husk Fired Packaged Boiler
Industrial Applications
Shanti Husk Fired Packaged Boilers are widely used in industries where agricultural biomass is readily available and steam is essential for production.
Why Choose Shanti Boilers?
Shanti Boilers has established itself as a trusted manufacturer of industrial steam boilers by delivering dependable, fuel-efficient, and customized heating solutions for diverse industries.
Frequently Asked Questions
What is a Husk Fired Packaged Boiler?
A Husk Fired Packaged Boiler is a biomass steam boiler designed to burn agricultural waste such as rice husk, groundnut shells, and coconut shells for efficient steam generation.
Which fuels can be used?
The boiler operates efficiently on paddy husk, groundnut shells, pulverized coconut shells, coconut husk, and other light biomass fuels.
What capacity range is available?
Shanti Husk Fired Packaged Boilers are available in capacities from 300 kg/hr to 5,000 kg/hr.
Is the boiler fully automatic?
Yes. Fuel feeding, combustion, and ash removal are fully automated, reducing manual operation and improving efficiency.
Which industries commonly use Husk Fired Boilers?
These boilers are extensively used in rice mills, agro-processing plants, food processing units, paper mills, textile industries, chemical industries, dairy plants, and other biomass-based manufacturing facilities.
Why choose a biomass-fired boiler?
Biomass-fired boilers reduce fuel costs, utilize renewable agricultural waste, improve sustainability, and provide reliable steam generation for industrial processes.
Get Reliable Husk Fired Packaged Boilers from Shanti Boilers
Are you looking for a Husk Fired Packaged Boiler Manufacturer in India that you can trust? Shanti Boilers has got just the answer to all your needs in terms of efficient and durable steam boilers based on biomass fuels.
If you are looking for a steam boiler for your rice mill, agro processing unit, food industry, or any other application that uses biomass fuels, the engineers at Shanti Boilers can help you choose the best for your application.